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Minor roughness and pitting can be removed by lapping the valve as described in this section. NOTE It is not necessary to remove the clutch gear from the access cover when removing the shift mechanism.

Fuel Level Measurement 1. Replace the spark plug cable if the resistance is not within the specification in Table 2. Turn the wheel over and insert the remover shaft into the backside of the adapter. Disconnect the butter- bles 1 and Table 2 are at the end of the chapter. This tool installs the bearing to the specified depth. Install the transmission as described in this chapter.

Screw models 2.


Rare Service Manual in fair shape for it’s age. Install a new O-ring onto the float bowl. Table 1 lists the recommended transmission oil inspec- tion intervals.

The drive size indicates the size of the square hole that accepts the ratchet handle. NOTE The bearings and races are matched pairs.


Outer valve spring 5. Adjust the idle speed. Install pawls on the pawl carrier, using spacers so that the spring hook holes align.

Do not loosen the screws or remove the throttle plate. Remove the outer timing cover, inner timing cover and Control gasket as described in Chapter Twelve Ohmmeter module 2. Rear engine mount 2. Oil control expander ring 8.

Outer plate seal 3. Re- place the solenoid if damaged.

Remove the adjuster screw locknut A. To help approximate ignition timing when installing the ignition module, mark the position of the mounting screws on the ignition module timing plate.

Because gasoline is extremely flammable and explosive, perform this procedure away from all open flames, in- cluding appliance pilot lights and sparks. Before replacing the Symptom: Then insert the fer- rule into the left anchor slot at the top of the throttle. Complete carburetor installation as described in this chapter. Pack sportstre armature bearings with water-resistant bearing lubricant Lubriplate or equivalent. Remove each wire and the ring connector from the terminal stud.


Remove the nuts from the speedometer studs A, B and C, Figure Use them only for driving screws. Pull the countershaft Figure 18 from the access cover. Outer ramp early models 5.

Harley-Davidson Sportster 883 Owner’s Manual

Davison can cause serious engine damage. Install a new circlip, with the beveled side facing away from the bearing, into the access door groove. Replace all friction plates if any one plate is too thin or warped excessively.

See 26 and 31, Figure Slide the sleeve B, Figure over the pilot shaft until it contacts the bearing inner race. Place a drain pan underneath the oil tank drain line. Front exhaust cam gear bushing 2.

Last modified: September 16, 2020