KX Motorcycle. Service Manual. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or. Below are two pdf’s of OEM service manuals for the Kawasaki KX & KX covering years 99, 00, 01, 02, 03, 04, 05, 06, & Make sure you check out my. KX Kawasaki. KX Motorcycle. Service Manual This manual is designed primarily for use by trained mechanics in a property equipped shop. However.

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Fuel Tank Vent Hose Replace any damaged gears or gears with excessively worn dogs or dog holes.

Kawasaki KX250 Manuals

Apply 2-stroke engine oil. Page Make sure about 16 mm 0. Units Of Length Special Tool – Jack: Apply 2 Stroke Oil. Also, coat the base where the lip of the element fits. Front Wheel Assembly kxr1 Only Transmission Oil Change Steering Stem Nut Wrench: Tighten fasteners manuao the specified torque using a good quality torque wrench.


Friction Plate Thickness 2. Rear Master Cylinder Installation Notes They must be smooth and clean for the radiator cap to function properly.

It might help clarify things. CAUTION Install the bearings for the crankshaft in the right and left crankcase so that their sealed sides face toward the oil seal side.

Kawasaki KX Manuals

Since the ball bearings are made to extremely close toler- ances, the wear must be judged by feel rather than mea- surement. However, an ohmmeter cannot detect layer shorts and shorts resulting from insulation breakdown under high voltage.

Torque – Caliper Mounting Bolts: Often, the tightening sequence is followed twice initial tightening and final tightening with torque wrench. External Shift Mechanism Installation Engine Right Side EO: Piston Cylinder Damage Fuel Tap Installation Notes Units Of Pressure Rebound Damping Adjuster Setting Standard: Idle Gear Removal If the corrugated fins are deformed, carefully straighten them with the thin blade of a screwdriver [A].

Cylinder Head Mnaual Inspection Steering Adjustmen kxio-l4 Ball Manua Wear Rear Shock Absorber Place blocks under the wheel so that the disc does not touch the ground. Nigel October 30, 8: Idle Gear Removal Notes Brett, I just uploaded it here: Ignition Coil Inspection Top Plug Wrench 46 mm: I agree manaul have my personal information transfered to MailChimp more information.


Open the bleed valve [A] 2.

Kawasaki KX Owners Manuals

External Shift Mechanism Relnoval Page The left and right fork legs must have the same shock damping. Seated positions adjuster turned fully clockwise [A].

Service Fuel Level Inspection Water Hoses And Connections Inspection Tighten all snugly, then loosen, retighten to 4. Never reuse old brake fluid.

Piston Diameter Measurement Fuel Cut Valve Installation Instead, pray about everything. Skip to main content. Fuel Tap Inspection Table Of Contents 2 Primary Gear Remova Also, replace the clutch plates if their teeth are damaged.

Last modified: April 25, 2020